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Aevum Control Lighting and Equipment - IIoT
Explosion Proof Lights
Explosion Proof Motors - Motors for Hazardous Locations
Industrial and Vaporproof Emergency Failsafe Lighting
Industrial Cord Reels and Tool Taps
Industrial Work Area Heaters
Machine Vision Lights
Megatower™
QC Series Industrial Portable Lighting - Quick Change Mount
Rig Lights
Stadium lights
String Lights and Temporary Light Stringers
Tank Cleaning Lights
Three Phase Motor Soft Starters
Vapor Proof LED Lights
Variable Frequency Drives (VFDs)
Vehicle Mounting Plates
Workboat Light Fixtures & Lighting Equipment
Color Changing LED RGB Lighting
Explosion Proof Cord Reels
GOLIGHT Spotlights
Larson FUTURE - Lease Lighting
Remote Area Lighting and Scene Lights
Utility Bucket Mount, Receiver Hitch & Trailer Mount Lighting
Butane and Solvent Extraction Room Lighting and Equipment
DC to DC Transformers and Power Supplies
Explosion Proof Fans & Blowers
Explosion Proof Paint Spray Booth Approved Lights
Explosion Proof String Lights
Explosion Proof Switchgear & Controls
Fleet Service Lights and Lighting Equipment
Industrial Equipment Trailers
Industrial Handlamps & Droplights
ISO 14644/FS-209E Clean Room Lighting
LED Blasting Lights
Night Time Fishing Lights
Portable AC Power Supply Units
Portable Power Distribution Panels
Power Distribution Panels with KVA Transformers
Self-Contained Lighting
Service Pit Lighting
Solar Generators & Solar Powered Lighting
Agricultural Farm Equipment Lighting & Beacons
Explosion Proof Cameras & Surveillance Systems
Explosion Proof Emergency Lights
Explosion Proof Heaters
Garage & Gas Station Canopy Lights
LED Grow Lights
LED Lights
NDT Ultraviolet Lights
Portable Hazardous Location Lighting
Radio Communication Towers and Equipment
Salt Water Processing Equipment
Shelter & Tent Lighting
Thermal Monitoring Cameras and Systems
48V LED Equipment Lights
ATEX Rated Explosion Proof Lights
Automotive Lighting
Class Rated Signals, Alarms, and Systems
Hazardous Location Area Lights and Portable Lighting
HID Equipment Lights
Hot Work Permit Lighting and Equipment
Hunting Lights
Industrial lasers
Industrial Transformers
Light Towers
Outdoor Lighting
Remote Security and Surveillance Systems
Temporary Construction Lights
Vehicle Mounted Spotlights
Equipment & Heavy Machinery LED Light Package Fitouts
Phase Converters - Single to Three Phase
Marine Shore Power Cords and Equipment
24 Volt Military Lights
Disaster Relief / First Responders / Search & Rescue Lighting
Plastic Handcuff Key
110/120 Volt Flood Lights
Post Mount Spotlights
Magnetic Work Lights
Crank-up Light Masts
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Intrinsically Safe Lights
Military Flashlights
LED Waterproof Lanterns
Work Area Lights
12 Volt Flood Lights
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Boat Spotlights
New Boat Lights
HID Boat Lights
Boat Dock Lights
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Remote Control Lights
Control Lights
Tow Lights
Magnetic Control Lights
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NEW Lights and New Products
Evaporative Coolers
Police Equipment
AC/DC Transformers
Power Supplies
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Military Spotlights 24V
Infrared Filters, Covert Covers, and Blackout IR Lenses
Military Equipment
Ultralife Batteries
Remote Control Pan Tilt Base
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Larson Electronics Spotlights
Larson Electronics Parts
Replacement Lamps
Cords - Brackets
Portable Wheeled Generators
Non-Hazardous Location Extension Cords / Plugs / Outlets
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HID Work Lights
HID Dive Lights
HID Off Road Lights
Acro Lights HID Lights
Halogen Lights
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Acro Light Flashlight
Xenon HID Flashlights
Powerlight Flashlight
HID Flashlights
Xenon Flashlights
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LED Status Lights
Forklift Lights
Tractor Lights
HID Post Mount Lights
Roof Mount Lights
Post Mount Light parts
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Flashlight Holder
Magnet Spotlight Base
Tripods-Magnetic Base
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Recharging Spotlights
Fire Rescue Lights
LED Street Lights
Utility Lights
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Hazard Lights
Strobe Lights - Battery Operated
Strobes & Beacons
Strobe Light Bars
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Headlights - Headlamps - Hard Hat Lights
Flashlights
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Suction Mount Lights
Magnetic Spotlights
12/24 Volt Spotlights
Gifts For Men
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New 12 / 24 Volt Lights
Explosion Proof Accessories and Replacement Parts
Explosion Proof Lighting
Explosion Proof Hand Lamps (Drop Lights)
Explosion Proof Lights - Stand/Dolly
Explosion Proof Tank Lights
Explosion Proof Phones and Intercoms
Explosion Proof Extension Cords
Black Friday & Cyber Monday Specials
Crane Lights
Explosion Proof Light Rentals
General Light Rentals
Light Tower and Light Plant Rentals
Power Distribution Rentals
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Power Plant Lighting
Refinery lights
Environmental Services Lights
Aerospace Lights
Chemical Plant Lights
Food Grade Safe Lights
Film and Entertainment Lights
Handheld Meters and Devices
Waste Water Treatment Lights
Mining Lights
Ship Yard Lights
Work Site Lighting
         

   
09/02/10 Spray Booth Lights: Which Type for Best Results?

Most paint spray booths utilize one of two types of lighting fixtures in their design, either fluorescent tubes, or high intensity discharge lamps. Incandescent lamps are poor choices for spray booth applications because they are highly inefficient, have very short life-spans, and produce copious amounts of heat during their operation. It would require a large number of incandescent lamps to produce the same amount of light as either fluorescents or HID’s although incandescent bulbs do have good color rendering characteristics. Their heat and energy consumption simply make them impractical and so they have little value in commercial spray booth applications.

Fluorescent tubes are by far the favorite lights for spray booths and are the most common type of lighting used in spray booths today. Fluorescent tubes are preferred because of their ability to produce good color rendering and high levels of illumination while also producing much less heat than traditional incandescent bulbs. Fluorescent tubes also have long services lives, and can last over 20,000 hours as compared to an incandescent bulb’s paltry 700-2000 hours. Rounding out their desirability is their high efficiency, reducing the electrical costs associated with operating a commercial spray booth.

HID lighting is also popular and is considered a particularly efficient form of lighting. They require a high initial voltage for warm-up and ignition, but once lit require a small amount of electrical energy to keep them burning. HIDs are particularly effective in producing large amounts of light, allowing the number of lights used within a booth to be reduced as compared to fluorescents. They have good longevity and can last anywhere from 5,000 to 24,000 hours. They have good color rendering although not on par with high quality fluorescent lamps. One of the drawbacks of HIDs however is their tendency to create a spotlight effect and glare, making them somewhat uncomfortable and difficult to work under in spray booth applications.

For overall lighting quality and ease of operation, fluorescent bulbs are preferred over HIDs. Fluorescent lamps have gained this popularity due to their ability to provide sufficient lighting in the spray booth at an affordable cost with few unwanted lighting effects like glare. Aside from their basic traits, other factors also affect the choices available for spray booth lighting. Because spray booth operations involve volatile chemicals and paints that produce combustible gases and vapors when applied, they are regulated under various federal and state codes. These regulations specify explosion proof lighting for spray booths, and this lighting must adhere to a Class1- Division1 rating for lights mounted in ceilings or walls, while lights near openings must be vapor proof and adhere to a Class1 Division2 rating. These lights must be able to operate in an atmosphere that constantly presents volatile gases or vapors without being able to cause inadvertent ignitions of these compounds.

Because of these regulations, the lighting to be used within spray booths is higher in cost compared to normal lighting equipment. This increased cost is an added consideration for anyone deciding on the type of light to be used in the booth. Fluorescents are cost effective and present a good choice because of how well they diffuse light over a large area without producing glare than can make controlling the quality and uniformity of paint applications in the booth difficult. A good spread of the light produced by a lamp means a more even and uniform light pattern and less dark spots. This is helpful because the basic tendency in illuminating spray booths is to add as many lights as possible to produce an even saturation of light, and more lights means higher costs. Better light saturation means fewer lights will be necessary, which means lower costs.

Another consideration is the quality of the light produced. The quality of the lighting in the spray booth will have a direct effect on the ability of operators to produce high quality spray applications. Particularly in applications where paint is being applied, lamps with a high CRI or Color Rendering Index are preferable. The higher the CRI of a lamp, the better it renders the true colors of objects it illuminates. Fluorescent lamps can be had in a variety of CRI ratings and a general rule of thumb to keep in mind when making a selection is that as the CRI goes up, power requirements also rise and efficiency then tends to drop somewhat. Because of this association between power and efficiency, choosing the right lamps is something of a compromise although even the highest CRI rated fluorescents are still far more efficient than a typical incandescent lamp.

Further consideration must be given to maintenance of the lighting fixtures. In spray booth applications where lights must be explosion proof and properly rated, cleaning and re-lamping becomes a significant issue. Fluorescent lamps hold an advantage here as well because of their longevity. Explosion proof fixtures require careful handling and more effort when changing out expired bulbs. The differences are obvious when considering Larson Electronics’s  Explosion Proof Fluorescent Lights for Paint Booths. Spray booth lights like these are not simply fluorescent tubes in a fixture. All of the electrical connections are designed to reduce the chances of errant sparks. The fluorescent tubes themselves are contained within sealed glass tubes, and the ends of the sealed tubes lock down to provide a secure seal. The entire housing is constructed of aluminum, which reduces the chances of sparks being created by impacts or contact with other metallic objects.

All of these features create a rugged fixture that typifies explosion proof lighting and requires extra effort and care when replacing tubes. End caps must be properly removed and reinstalled, connections must be maintained and checked for flaws, and the sealed glass tubes must be periodically cleaned to allow maximum radiation of light. Fluorescent tubes reduce the amount of time and effort required for maintenance by reducing the frequency with which bulbs must be replaced. Rather than looking at replacement intervals of 700- 1000 hours for incandescent bulbs, or 5000, to 24,000 hours for HIDs, fluorescents can extend that period to 40,000 hours. Of extra benefit are the reduced costs for replacement bulbs, adding to the economical aspects of fluorescent tubes.

Overall consideration of the features and compromises necessary when choosing spray both lighting spells out the need for an effective explosion proof fixture that will satisfy demanding illumination requirements as was as economical concerns. With explosion proof fluorescents, these requirements can be fulfilled without all the drawbacks of incandescent and HID lighting options.





Related Categories/Products
Category/Product (click on link below for more information)
Intrinsically Safe Lights
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Explosion Proof Paint Spray Booth Approved Lights
Explosion Proof Paint Spray Booth Approved Lights
Paint Spray Booth Lights
Paint Spray Booth LED Lights
Explosion Proof Light - Portable Cart - 24 Inch - 400 Watt Metal Halide - Class 1 & Class 2 Div 1
LED Flashlight with Pepper Spray - Fits into the palm of your hand
Explosion Proof Light - Waterproof Fluorescent Light Fixture - Paint Spray Booth, Rigs - 4 foot, 2 l
Explosion Proof Light - Quadpod Mount - 24 Inch - 400 Watt Metal Halide - Class 1 Div 1 C&D
Intrinsically Safe Blower (Ventilator) 25 foot Static Conductive Duct Redirects Stale Work Area Air
Explosion Proof Fluorescent Lights for Paint Booths, Oil Rigs, Boats -2 foot - 2 lamp -Multi-voltage
Explosion Proof Emergency Lights & Fluorescent light Combination - 4 foot - 2 lamps - Class I, Div I
Intrinsically Safe Flashlight - Rechargeable LED Flashlight with Spot and Flood Beams
Explosion Proof Fluorescent Lights for Paint Booths - 4 foot - 4 lamp
Explosion Proof Pen Light - Class I Division 1 Groups A, B, C & D - 11 Lumens - 24 Hour Runtime
Explosion Proof LED Paint Spray Booth light - Class 1 Div 1 - Class 1 Div 2 - T6 - 7,000 Lumens
Explosion Proof Fluorescent Light w/ Emergency Battery Backup- 4' 4 Lamp- Paint Spray Booth Approved
Explosion Proof Paint Spray Booth Light on Dolly Cart with Wheels - 4 foot 2 lamp
12 / 24 Volt Explosion Proof Fluorescent Light - Class 1 Div 1 & Class 2 Div 1 UL 844 Ratings
Intrinsically Safe LED Trouble Light - Convenient Hanging Hook and Belt Ring - Spot & Flood - Rechar
Intrinsically Safe LED Penlight - 25 lumens - Zone 0 - Class 1 Div 1 & Class 2 Div 1 - Magnetic Clip
EPL-EMG-48-2L-Ballast
12 / 24 Volt Explosion Proof LED light - UL Class 1 Div 1 & Class 2 Div 1 - Paint Spray Booth Cert.
12 / 24 Volt Explosion Proof LED light - UL Class 1 Div 1 & Class 2 Div 1 - Paint Spray Booth Cert.
Explosion Proof Emergency Lights & Fluorescent light Combination - 2 foot - 2 lamps
Explosion Proof Fluorescent Ultraviolet Light - Class 1 & 2 - 4' 2 lamp - Paint Booths, Rigs, Marine
*RENTAL* 12/24 Volt Explosion Proof LED light - Class 1 Div 1 & Class 2 Div 1 - Paint Spray Booth
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Explosion Proof Paint Spray Booth LED Lighting - 2 Foot, 2 Lamp Fixture - Class 1, Div. 1
Explosion Proof Paint Spray Booth LED Lighting - 2 Foot, 2 Lamp Fixture - Class 1, Div. 1
Explosion Proof LED Lights for Paint Spray Booth - Class 1 & 2 Division 1 - 4 Foot 4 Lamp - T6 Temp
Explosion Proof LED Lights for Paint Spray Booth - Class 1 & 2 Division 1 - 4 Foot 4 Lamp - T6 Temp
Explosion Proof Fluorescent Fixture - 2 Foot, 2 Lamp - Class 1, Div. 1 - Low Voltage 9-32 VDC
*RENTAL* Intrinsically Safe Blower (Fan) - Runs off Air Compressor - Class I, II, & III - 25' Duct
Explosion Proof LED Lights on Cart w/ Wheels - 4 foot, 4 LED lamps - Paint Spray Booth Certified
Replacement Pepper Spray Cartridge
Surface Mount Explosion Proof Fluorescent Light - Paint Spray Booth - 220Volts, 50/60Hz
Replacement Battery for EXPRL-95 and EXPRL-96 series intrinsically safe lights
Replacement Charger for EXPRL-95 and EXPRL-96 series intrinsically safe lights
Replacement Battery Charger for the XPR-9863E model Intrinsically Safe Flashlights
Explosion Proof Paint Spray Booth LED Light on Dolly Cart with Wheels - 4 foot 2 lamp
Explosion Proof LED Paint Spray Booth Fixture - Class I, Div. I - 4, 2 Foot LED Bulbs - 5040 Lumen
*RENTAL* Explosion Proof LED Fixtures - Paint Spray Booth - Class I, Div. I - *RENTAL*
Clear Polycarbonate Lens Cover for the EPL-48-2L Series, Class I Div. I Fixtures -Prevents Overspray
Polycarbonate Shield for the EPL-24-2L Series, Class I, Div. I Fixtures - Prevents Overspray
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